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FARE INSIEME - Ep. 239 - Smurfit Westrock, the Italian and Emilian way of the world leader in packaging

«We deploy service flexibility and listening»

10/3/2025

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From global to local markets. The story of Smurfit Westrock, a giant in cardboard packaging solutions with more than 100,000 employees working in over 500 production plants, has an all-Italian way thanks to 26 plants and more than 2,200 employees. Its trump card is proximity, that closeness to the customer that makes the difference. For FARE INSIEME, Giampaolo Colletti interviewed Gianluca Castellini, CEO of Smurfit Westrock Italia

by Giampaolo Colletti

@gpcolletti

This story is incredible because it is declined by polar opposites. It is a story of big numbers and small daily attentions. It is an international story and a local story at the same time. It is a story about huge transformations which at the same time highlights attention to detail. It is a story that spans the globe, yet can be summed up in a key concept that is proximity, even in a physical way. More than that, geographical proximity. Because with Smurfit Westrock, even though we are talking about a world giant in corrugated cardboard packaging with more than one hundred thousand employees operating in over 500 production plants, the factor of presence towards the customers – and therefore listening to their needs – clearly emerges in every service. “We have 26 plants in Italy to have a widespread presence and therefore be close to our customers. Each plant has an average of three hundred of its own customers, which are not only big brands, but also small local businesses. We deploy service flexibility and listening.” So says Gianluca Castellini, CEO of Smurfit Westrock Italia. Geographical proximity cuts transport costs and increases relationships. In the end, it is a winning decentralisation.

Company profile.
But let’s proceed in an orderly fashion. This story begins far away from the beating heart that is the Emilian district. We will return to Emilia very soon, but to understand how this story began we must take a journey through time and space. Let’s start with space. It is almost two thousand kilometres North, all the way to the top of our Old Continent. In Dublin, the iconic Irish capital, in 1934 a small company began the first production of corrugated cardboard packaging for the local market. Acquired by Jefferson Smurfit in 1938, Smurfit Kappa grew rapidly to become a leader in Ireland, listed on the local stock exchange in 1964. After almost fifty years, in 2005, Jefferson Smurfit finalised its merger with Kappa Packaging, a Dutch company and Europe’s leading manufacturer of packaging and corrugated cardboard. Thus was born the Smurfit Kappa Group, which became Smurfit Westrock in July 2024 after the merger between Smurfit Kappa and WestRock. It is a world leader in sustainable packaging, operating in 40 countries, with more than 500 production plants and an estimated global turnover of more than 32 billion dollars.

Product distinctiveness.
Proximity, we said before. In Italy, the company can count on an integrated supply chain that includes the entire cycle: from the paper mills to the plants where corrugated cardboard sheets, packaging and displays are made to the recycling plant. Added to this is the R&D centre and the branch that manufactures packaging machinery. “Our strengths are innovation, versatility and expertise in eco-packaging. All this allows us to analyse the customer’s needs by delving into the entire supply chain to create a product suitable for transport and protection of goods with the right amount and type of cardboard. Being part of a large global group means belonging to a network of research and development centres to share innovations and new product developments and ensure a supply of raw material to our customers”, says Castellini. Of the twenty-six Italian plants, ten are integrated. And then there are four box factories, two corrugated cardboard sheet production plants, two paper mills, seven special products manufacturing plants and a dedicated recycling plant where almost 2,200 people work. In Emilia Romagna, 550 people are employed in the four plants of Capocolle di Bertinoro and Forlì, Massa Lombarda in the Ravenna area and Camposanto sul Panaro in the Modena area. It is here that investments are planned for the construction of a hi-tech warehouse. Diversified, innovative and sustainable range for renewable and recyclable packaging. “We have Thermal Box-in-Box, a system of corrugated cardboard elements that manage to keep product temperature under control without the use of polystyrene. Then there is the Safe & Green range of punnets, designed for the fruit and vegetable sector, but also adopted by the gastronomy and confectionery sectors,” Castellini explains. We are talking about physical products, but there is also a lot of digitisation. “We offer not only packaging solutions, but consultancy that ranges from the study of the supply chain to 3D prototyping and the virtual simulation of on-shelf packaging,” says Castellini. Meanwhile, we look to the future as packaging becomes increasingly relevant in the consumer’s choice of a product. “Its value will grow and its versatility will make it a communication channel not only from a marketing point of view, but also as an information vehicle,” Castellini predicts. Living today, but thinking about tomorrow. This is the winning recipe for successful organisations.

https://podcast.confindustriaemilia.it/

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