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FARE INSIEME - Ep. 152 - Tellure Rôta, that wheel made in the Emilia-Romagna region that never stops

«Which is our distinctive feature? To produce only wheels and supports with a mind and heart in Emilia, a land of mechanical excellence»

23/10/2023

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A company was established in the 1950s in Formigine, in the Modena area, which became a pioneer in the products made, in the services offered, and in the way of understanding work and the relationship with the public. Giampaolo Colletti interviews Elena Lancellotti, chairman of Tellure Rôta for FARE INSIEME

by Giampaolo Colletti
@gpcolletti

Photocredit: Giacomo Maestri e Francesca Aufiero

This is the story of a wheel that makes thousands of kilometres around the world. A special wheel that never stops. A wheel born in that land of Emilia, which is famous for its concentration of excellence in that mix of advanced technologies, continuous research, valuable people. And then there is the ecosystem that gives strength to a way of doing business and ultimately - as we often say - of creating a community. A wheel, we said before. A simple product, but if the one used is not right in terms of capacity, smoothness, climatic conditions, use... That wheel doesn't turn and creates various problems. Here then was the brilliant intuition: inventing the right wheel for the right use.

Story of a winning idea
. In fact, what we are about to tell is certainly a wheel of overwhelming success. We are in Formigine, a town of thirty-five thousand souls in the Modena province that stretches north. Tellure Rôta was born here in 1953. It was the first Italian company and presently one of the leaders in Europe for the production and sale of wheels and supports for industrial, civil and domestic use. It serves more than 2,000 customers in 70 countries thanks to the professionalism of 170 qualified employees. The export share is 60%. A product that seems very simple, but that is actually very complex. Production is one kilometre from Ferrari. In short, they are almost opposite each other. And all this is not accidental. It all started when Roberto Lancellotti abandoned his military career and engineering studies to embark on a career path. He became Enrico Rota's partner in an artisan company called R.O.T.A. Costruzioni Meccaniche, engaged in the production of car radiators and spare parts for Fiat Trattori. Then in 1953 the company became a joint stock company through the acquisition and subscription of a capital increase of the Tellure joint stock company, changing its name to Tellure Rota Spa from the union of Tellure and Rota. The story goes that in 1955 Lancellotti, while he was in customs, saw a box coming from Germany containing extremely heavy, rubber-coated cast iron trolley wheels. Hence, the idea of designing lighter wheels in pressed sheet metal. No sooner said than done. Shortly afterwards, the production of the 59 Series wheels began with pressed sheet metal hubs, bolted with solid rubber chained groove rings supplied by Pirelli. Subsequently, at the request of a customer, the 58 Series was launched, similar to the previous one but with Sigma branded elastic rubber. Little by little the range of rubber wheels started to expand. In 1961 Lancellotti and his wife acquired the partner's shares and registered the Tellure Rôta brand. The company increasingly specialised in the production of wheels and supports, also inserting polyurethane wheels and activating a chemical laboratory for the testing of polyurethane compounds. We are in the 80s and there was a strong need to automate assembly lines through projects designed internally to increase the productivity and consistency of product quality. To increase brand awareness and retain distributors, Tellure Rôta became a sponsor of major sporting events. Pioneers by definition: in 1990 the company introduced the first CRM, in 2003 it prepared the first sustainability report for transparency towards its employees, now in its twentieth edition. In 2006, to counteract imports from China, it tried to improve customer service and implemented Lean Manufacturing in the production area. In 2015 it designed an automatic plant for polyurethane and expanded the production units with the acquisition of two adjacent factories, which allows it to operate today on an area of fifteen thousand square metres.

Company profile
. From history to product. «There are five thousand items in the catalogue, which have a lot of variability because there are many uses: we go from a diameter of 30 millimetres up to a diameter of 400 millimetres, with capacities that vary from 10 kg to 4500 kilogrammes per wheel, with very different tread materials from polypropylene, rubber, nylon, polyurethane. In addition to the wheels, the design concerns the supports that are fundamental for connecting the trolley and the equipment to the wheel and that therefore allow movement and manoeuvrability: they are made of pressed steel sheet or forged steel», states Elena Lancellotti, chairman of Tellure Rôta, second generation at the helm of the family business.

From present to future.
Meanwhile, time passes and mobility solutions change between functionality, safety, energy efficiency, recyclability and sustainability. «We are increasingly moving towards modern logistics and with safety regulations it becomes essential to use wheels that reduce effort and improve manoeuvrability. Therefore, we moved from low-thickness, hard polyurethanes to high-thickness, more elastic ones, from rubber rings to recycled rubber rings», specifies Lancellotti. Meanwhile, Italy beats Germany. A match that sees us as winners because this Emilian company plays the game differently, offering flexibility, customisation and counselling. «We adopt the most modern software for the conception, design and organisation processes, but it is the people who make the difference», says Lancellotti. Already in 1962 Tellure Rota had a laboratory with a pilot plant to test polyurethane compounds, today our TR Lab Test & Research has been accredited to the High Technology Network of the Emilia-Romagna Region since 2011. «Which is our distinctive feature? To produce only wheels and supports with a mind and heart in Emilia, a land of mechanical excellence. I have worked in the company since 2000, when I was 44 years old and I especially remember at the beginning the fear of choices, the fear of making mistakes. But I was lucky because I was always supported by my father and my sister Emanuela, who still today constitutes a very important pillar of the company. Which are the most fulfilling moments? When I see happy collaborators», concludes Lancellotti First people, then technologies. What a great lesson!

https://podcast.confindustriaemilia.it/

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