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FARE INSIEME - Ep. 163 - Nanoprom, an Emilian gem producing the most lightweight paint in the world

«I fell in love with this world linked with chemical products thanks to extraordinary people»

30/11/2023

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The company specialising in nano-materials was set up in Sant’Antonio di Casalgrande in the Reggio Emilia province. Today, Nanoprom, which is also a benefit company, boasts a turnover of €2 million, 20% of which made abroad. The Financial Times featured it as the leading Italian chemical company and among the first six fastest-growing in Europe. For FARE INSIEME, Giampaolo Colletti interviewed Gian Luca Falleti, owner of Nanoprom

by Giampaolo Colletti
@gpcolletti

Photocredit: Giacomo Maestri e Francesca Aufiero

Persevering and making it, because nothing is impossible. You just need to believe in it. This is what happened in the story we are about to tell you. But let’s start from the places, which are what makes people. We are not talking about hi-tech metropolitan areas and futuristic scenarios. The future often nestles in unthinkable places and also resides in that excellent Italian province that generates talent and ideas. And so the future, which is currently mostly made up of innovation that cares for the environment, starts from a small Emilian town. We are in Sant’Antonio di Casalgrande, a town of 20 thousand inhabitants south-east of Reggio Emilia, on the left bank of the Secchia river. The territory used to be mainly agricultural but is not dedicated to an industry that boasts amazing success stories. Here there is a starter-upper who remained orphaned at a young age and only completed middle school but who decided to challenge the giants and build products and services based on nano-technologies. We are talking about Gian Luca Falleti, 47, born in Sassuolo. Persevering and making it, as we mentioned earlier. When he was 21, i.e. in 2002, he developed the idea in his garage, which he turned into an actual research centre. A small chemist who decided to roll up his sleeves. But his life included another ten. A former lorry driver, a pizza-delivery man, a carwash employee and an insurance agent. Then, when he was the representative of a chemical company, he fell in love with the sector. “I fell in love with this world linked with chemical products thanks to extraordinary people”, stresses Falleti, the head of Nanoprom which now employs 14 people. The story also features that Aeronautical technical institute in Forlì he never attended because of an accident, even though he acquired the knowledge from engineers and chemists and turned them into something valuable. So Falleti studied the secrets of nano-materials, with the help of the experts. “That is how I managed to make unique products”, he stresses. The turning point came ten years ago in 2013. A car company asked him to protect some aluminium components for the roof of a convertible and he did so. Then the same company saw one of their raw magnesium rims for their Formula car corroded by water and he solved the problem with his team. “At the time, the paint on a Formula 1 car weighed two kilos, but we brought that down to 700 grams in 2015”, stresses Falleti, who now supplies five racing teams in total.

Company profile
That is how his creature was born. Everything began with the first rented warehouse and grew exponentially. Nanoprom develops technologically-advanced and light-weight solutions for the treatment and protection of all surfaces. It became a global leader for liquid glass patents and technologies. The company works in the nautical and aeronautical sectors and for that Formula 1 enterprise that has become an identity brand in the Emilia Valley. It works with submarines and satellites, and it should also start working with helicopters soon. So far, simulations are being carried out so far, but it won't stop there. Nanoprom boasts a turnover of €2 million, 20% of which made abroad. The Financial Times featured it as the leading Italian chemical company and among the first six fastest-growing in Europe. Here in San't Antonino di Casalgrande there are systems to make graphene sheets, others to deposit nanomaterials in a vacuum, two mixing laboratories, hi-tech equipment worth millions of euros and even the largest optical digital microscope in the world, built by a Japanese company. Falleti was the man who built this company that cares for the environment brick upon brick. “We generate our own water because it is taken from conditioners thanks to special silos. So waste drops to 2% and all materials are completely recycled. We also do not use plastic and electrification uses up 50% less Co2 than other companies”, says Falleti. Nanoprom has been recognised as a benefit company and has undertaken to finance wells and photovoltaic systems in Africa and to develop an anti-bacterial spray.

The strength of nanomaterials
Nanoprom is among the first businesses in Italy to believe in the research and commercial application of nanomaterials. “I make unique products such as, for example, liquid glass. Cold vitrification has also the advantage of being neutral for the environment and non toxic for man. After all, paint is the leading source of microplastics in the ocean and 58% of microplastics in the sea comes from paint. Our coatings do not feature plastic or rubber”, concludes Falleti, who currently boasts 12 patents, 8 of which have been approved. The latest Nanoprom patent reduces plastic packaging and rethinks the cardboard covering the pallets used for ceramics. Then there are new challenges taking shape: so Nalucoat was born, a start-up that eliminated the use of tri- and hexavalent chrome for all interior design elements. But this is yet another extraordinary story.

https://podcast.confindustriaemilia.it/

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