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FARE INSIEME - Ep. 35 - Marzocchi Pompe and that mechanical tradition that looks to the future with agility and uniqueness

«We are the tailors of gear pumps»

14/03/2022

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The identikit of the Bologna company leaders in the design and manufacturing of gears and crucial components and that sell all over the world thanks to innovation, technology and, most of all, people. You can have the best machinery and design software in the world, but they are useless without the trusted people involved». For Fare Insieme, Giampaolo Colletti interviewed Gabriele Bonfiglioli, CEO of Marzocchi Pompe

di Giampaolo Colletti
@gpcolletti

When one door closes, another big one opens. Popular wisdom explains the birth of Marzocchi better than anything else. It was 1949 when two brothers, Stefano and Guglielmo, very close and highly-talented workers, figures of reference for the technical section of an iconic brand such as Ducati, decided to leave the company to establish their own. It was an important step to make at the time. Of course, it took courage and a good dose of audacity and maybe even recklessness, but the two brothers were convinced of what they were about to do because they wanted to achieve something more: there was the will to launch into a historic period when Italy wanted to emerge from the Post-war rubble, into the time of reconstruction. “There was that entrepreneurial strive to put our experience at the service of new adventures, they wanted to play their game and, with hindsight, they made it,” explains Gabriele Bonfiglioli, CEO of Marzocchi Pompe, a company that has reached its third generation specializing in the production of pumps and external gear motors for industrial applications, mobile and the automotive sector. There is still something that has remained unchanged of the typical Emilian excellence of their origins, characterized by the internal manufacturing of gears and crucial components: the desire to accomplish and the centrality of human capital. “You can have the best machinery and design software in the world, but they are useless without the trusted people involved. That is why human resources are key,” stresses Bonfiglioli. The headquarters are located in Zola Pedrosa where we also find the production facility, while the historic factory is in Casalecchio di Reno, both a stone's throw from Bologna. The company recorded a turnover of €40 million in 2019, which it managed to exceed in 2021 after a lower 2020 due to the pandemic, doubling its turnover in six years.  Then there is the human capital and the relative global positioning: Marzocchi, which boast 250 employees and is constantly growing, has an international vocation, with a share linked to the domestic market of around 30%. The US dominates the foreign market share with 30%, followed by Europe with 25% and Asia with 15%. A globetrotting company because it is indeed Italian, but it has two branches abroad - Marzocchi Pumps USA, a 100% subsidiary located in Elgin, near Chicago and charged with taking care of the US market, which is among the most important in the world, and Marzocchi Symbridge, a 45% joint-venture subsidiary located in Shanghai. There is also a part-owned company in San Giovanni in Persiceto, Montirone, in charge of the die casting of crucial aluminium components.  

The scalability of technology.
Innovation and technology are closely related. “Ours is a company that has always been and aims at continuing to be innovative on the market with new and different products. Elika is the parallel range that, instead of traditional gears, uses helical rotors covered by two international patents. It is a highly efficient low-noise product, therefore a pump that can be employed in fields increasingly oriented towards the green revolution, because nowadays noise is considered a pollution factor too,” stressed Bonfiglioli. So Elika is chosen e.g. for forklift trucks because it reduces noise. But innovation is also found in the technology linked to production and in the search for efficiency when it comes to automation. We have always tried to be innovative to compete with companies from all over the world that employ cheap labour. A lively market also pushes towards important, brave and necessary choices. So this historic company from Bologna also entered the Stock Market. “There is a reason that led to this decision. Ours is a capital intensive company and we need to invest a lot to keep up with the times. So we have looked for an alternative source to traditional bank loans. But there is more - as an Italian small-medium business, we are used to working with companies that are usually much larger than us, multinationals operating all over the world. At times, the market and clients wanted to understand fully how we managed to guarantee financial and asset solidity. Being listed on the market was thus a marketing and positioning tool, for the purpose of transparency,” explains Bonfiglioli. Advanced research is vital and entails investments of around 3%, but which vary every year. Then there is also the alliance with the Engineering Faculty at the University of Bologna: this collaboration led to the two patents mentioned above.  

Tailor-made work.
In order to intercept increasingly-aware clients, you need to have state-of-the-art products: efficient and at the right price. “I believe it is essential to work closely with clients especially during two phases: design and production. Our competitors include giants, but large companies have a smaller range. Ours is instead almost tailor-made, personalised. Our catalogue includes over 16 thousand finished product with over 800 active clients: we are always listening to clients. This is a distinctive trait during planning, as we try to find the technical solution most suitable to client needs, but also during the production phase, as it means the number of batches required presents no problem. There are large businesses that manufacture a high volume of pumps a year with the same code, while our batches can include as little as one single pump to adapt to the various requests. It is not by chance that we are defined as the tailors of gear pumps,” stressed Bonfiglioli. This distinctive flexibility becomes an agility that makes the difference in competitive markets. It is the practical demonstration of how David can beat Goliath.

https://podcast.confindustriaemilia.it/

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