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FARE INSIEME - Ep. 45 - Marposs, the leading company that improves production processes with research and innovation

«We accompany clients towards digital transformation»

19/04/2022

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A journey with the giant producer of applications for the quality control of production processes. This Emilian business numbers 3500 employees in 25 countries with an expected turnover of around €500 million and 8% of resources destined to R&D. For FARE INSIEME, Giampaolo Colletti interviewed Alessandro Strada, CEO at Marposs

di Giampaolo Colletti
@gpcolletti

Photocredit: Giacomo Maestri e Francesca Aufiero

After Italy, the first destination was Germany. Then Switzerland, the US, Sweden and France. In the 1970s, they reached Japan, Brazil, Spain and the UK. In the 1980s, it was the turn of China, Korea, Mexico and Austria. In the 2000s, there was India, Taiwan, Thailand, Vietnam, the Czech Republic, Australia and Russia. If you flip through the history of Marposs - a global leader in supplies to large car manufacturers and in applications for the aerospace, energy, consumer electronic and glass container sectors - you truly feel as if you are on a journey around the world. Because, over the years, the countries mentioned above have become the branch offices of an idea developed in Emilia in the 1950s. The website shows photos of the headquarters distributed all over the five continents and those sun-lit buildings are led by young managers and Marposs people at work, committed to listening to clients and finding innovative customised solutions. “We provide our clients with the quality needed to improve production processes,” says Alessandro Strada, CEO at Marposs. The company produces a wide range of products - from mechanical components for before, during and after the manufacturing process to process checks and the conditions of machine tools. In addition, seal tests for all industrial sectors as well as assembly and automatic control lines. This hi-tech colossus currently boasts 3500 employees in 25 countries with 80 offices. The overall turnover expected is roughly 500 million with an expected growth of 20%.  

Processes and flexibility.
The main headquarters are in Bentivoglio, a town of almost six thousand people in the Bologna metropolitan area approximately ten km north of Bologna on that stretch of plain washed by the Navile canal. There are three facilities, one next to the other, then other service buildings including the restaurant and the technological centres. We are talking about almost forty thousand square metres surrounded by thirty thousand metres of parkland. The production department is split into two parts: there is the product manufacturing centre where standard products are made and the application production centre where customised systems to be integrated into client structures are created. “We employ the most advanced technologies in order to guarantee high-quality products. Printed circuit boards are assembled fully automatically with integrated opto-electronic systems that ensure the outstanding quality combined with a high-degree of operational flexibility. Tests are performed using mobile probe scanners, the only ones capable of guaranteeing high availability for boards featuring complex integrated circuits,” reports Strada. 8% of resources are invested in R&D, as well as for taking part in international research programmes. Production rhymes with research and development, as manufacturing centres work together with the R&D department and the other three commercial divisions. Automation and flexibility - they may seem opposite concepts but, together, they represent the path towards excellency. “We have completed twenty-eight acquisitions over twenty years, we now want to grow in the electromobility, biomedical and consumer electronics sectors,” stresses Strada.  

Roots and internationalisation.
However, in order to understand this company, we need to go back in time to 1952, when Marposs was born thanks to engineer Mario Possati. Everything started from a patent for an electronic measurer for grinding machine tools. Possati had the idea of the first in-process devices for the control of pieces during grinding, enabling better quality and an increased quantity of pieces produced. Ten years later, the first foreign branch was opened in Germany. Then, the arrival overseas in the US. Nowadays, the leading facility is located on the outskirts of Detroit, the American automobile capital. In the 1970s, it landed in the Far East with its first branch in Japan. Nowadays, Marposs boasts sales and assistance facilities in over 25 countries as well as a network of agents and distributors in another dozen. “This year, we are celebrating our 70th anniversary, which is an important goal. Over time, our philosophy of process improvement has remained unchanged. Quality has become fundamental for the compliance with regulations. But there is also the aspect of innovation. Today, we no longer check mechanical pieces by touching them physically, we scan them and learn of any defects thanks to machine self-learning. There are vision and artificial intelligence techniques for what is now defined smart factory. We are currently trying to expand on the market by diversifying the sectors. We are implementing technological changes and dedicate R&D investments in the transition linked to electric mobility. Our objective? Accompanying clients towards digital transformation,” says Strada. Connected and sustainable factories, i.e. smart,, are closer than you might think.

https://podcast.confindustriaemilia.it/

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