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FARE INSIEME - Ep. 43 - Primamec, that widespread and winning leadership in new generation turning

«Flexibility and proximity to the customer are the winning keys»

11/04/2022

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A company linked to precision mechanics, which was established in the outskirts of Bologna and that rethinks the way of working. Co-creation with customers, soft skills, industry 4.0: the company records 9 million in turnover and has 52 employees. Giampaolo Colletti interviews Alessandro Lupi, CEO of Primamec, for FARE INSIEME

di Giampaolo Colletti
@gpcolletti

Would you change your life? A new professional chapter began for Alessandro Lupi, a long-time mechanical engineer and manager, with this question so simple, yet so difficult to answer, on a evening in May of six years ago, by becoming CEO of Primamec in 2017. A friend was responsible of this "change-of-life" for him and ultimately for the company. But it was a change in the sign of continuity, because history is capitalised and becomes fuel to set in motion new projects, innovative ideas, unthinkable solutions. And basically to rewrite new chapters. We are in Funo, a hamlet of Argelato, a town of five thousand souls in the metropolitan area of ​​Bologna, a stone's throw from Bentivoglio. This is where Primamec is based, a mechanical company founded in 1971 thanks to the vision of Gianni Ricci. At the time it was called Torneria Automatica Gianni Ricci and it dealt with turning in mechanical processing, by creating precision parts on design. A company with an artisanal dimension, but with a constant growth in the name of innovation. Perhaps this was the winning recipe first, but also later, to expand the customer portfolio, which was made up of companies of excellence in the hydraulic, automotive, earth-moving and agricultural machinery sectors. The second life of the company began in 2017 with the transfer of ownership and with a mission that was already part of the excellent performance: to differentiate the offer, to expand the agreements with customers, to improve the management systems, and to focus on internationalisation. In short, a managerial leap in a reality with family roots. Today the company has a turnover of 9 million and has 52 employees, while in 2017 there were about thirty people and 12% dedicated to exports. «I found a solid company made up of competent and passionate professionals. Over the years, Ricci increased the turnover from 0 to 5 million euros, a significant figure. The team I found here is still with me, they have a lot of experience and I trust them. I brought my skills. I didn't know how to be an entrepreneur, but I had always been involved in operations and manufacturing and I sensed that the automation and integration of IT systems could be the winning key», specifies Lupi. Then came the Industry 4.0, with that drive to become digital and to look beyond. The company still manufactures today precision mechanical components for third parties: still today most of the products involve mechanical processing, but also a series of additional processing, finishing and grinding operations.  

The strength of the team.
Over fifty years of experience in mechanical processing and everything still starts with people, who make the difference. Perhaps this is precisely the secret behind the success of one of the most virtuous districts in the world, in this heart of the motor valley that beats with passion. The strength of the team also reverberates in the rebranding. «Primamec was born with them in a brainstorming, it is the shared name. It wasn't even the name I preferred, but now I like it a lot and it is pronounced well in several languages», specifies Lupi. The added value is achieved thanks to a network of specialised suppliers. Because the product is made in house, but then the vertical realities make it at the forefront of heat treatments and special finishes. There are many and they form a winning, reticular ecosystem. Research is linked to the process, to the ideal system for the customer. «There is not a single model for everyone, often our business starts with the involvement of customers because the goal is to do series production», says Lupi. Hence, the part of co-design, with moments of confrontation between the company's engineers and the final customers to achieve the maximum production efficiency and to reduce the cost of the product.  

The new idea of turning.
Then there is the turnery, which is the heart of this company: here there are over two thousand different items, for about thirty customers, and almost 10 million pieces are produced and handled every year. The numbers are relevant. Yet the difference is made in a few seconds linked to the product cycle. The details of how these individual pieces are manipulated and followed up are at stake. «There is no machine that always does the same things. Every time you start a new production you have to be good at standardising the process in a continuous change. Today all our machines are connected to the computer system and have a touch screen monitor on board for set-up and controls. We have also decided to bring the industry 4.0 to all of the company's machines, even to those that are more than twenty years old», specifies Lupi. For some time here we have been talking about soft skills, which are essential in the preparation work. There is also a new concept of widespread leadership and of sharing of responsibilities. Because the obsolete model of the past was centred on the figure of the head of the department or head of production, and today it is played as a team. «One of the most important soft skills for our people today is the ability to adapt, which equals flexibility and that is the opposite of turning, an environment with strict and hyper-structured rules», says Lupi. So in Primamec we work differently. In a turnery, the technological and human components work synergistically, but the latter remains fundamental, despite the attempts made to bring information into a complex system. It is the individual who drives the car. And even more the team. On the other hand, masterpieces are really made up of details.

https://podcast.confindustriaemilia.it/

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